Product Main Parameters
Item | Data |
---|---|
Voltage | AC220V/110V |
Frequency | 50/60HZ |
Input Power | 80W |
Max. Output Current | 100ua |
Output Power Voltage | 0-100kv |
Input Air Pressure | 0-0.5Mpa |
Powder Consumption | Max 550g/min |
Polarity | Negative |
Gun Weight | 500g |
Length of Gun Cable | 5m |
Common Product Specifications
Type | Powder Coating Machine |
---|---|
Substrate | Steel |
Condition | New |
Machine Type | Powder Coating Machine |
Place of Origin | Zhejiang, China |
Brand Name | ONK |
Product Manufacturing Process
The factory small scale powder coating equipment production involves several key stages to ensure quality and efficiency. Initially, high-grade raw materials like steel and specialized components are selected and prepared. Each part is precision-machined using CNC technology to ensure exact fitting and longevity. Following machining, components undergo thorough quality checks. Assembly is conducted in controlled environments to maintain cleanliness and accuracy, with detailed attention to electronics integration for the spray gun and control unit. Final products are rigorously tested for performance and safety under simulated working conditions to ensure they meet industry standards. This meticulous manufacturing process ensures the equipment's reliability and durability for small-scale operations, aligning with the best practices outlined in industry-leading research.
Product Application Scenarios
Small scale powder coating equipment from our factory is versatile and suitable for a wide range of applications. It excels in automotive sectors for coating small vehicle parts, delivering robust and aesthetically pleasing finishes. In furniture manufacturing, it provides consistent coverage on metal frames, enhancing durability and appearance. Additionally, it supports small metalwork shops where customization and short production runs are common. The equipment's ease of use and adaptability make it ideal for hobbyists and small businesses seeking professional-grade finishes. Its environmental benefits, due to low VOC emissions, further extend its applications into eco-conscious projects, as discussed in environmental engineering studies.
Product After-sales Service
- 1-year warranty on all equipment
- Free replacement of gun consumables
- Comprehensive video and online technical support
- Prompt response to queries and troubleshooting needs
Product Transportation
Our factory ensures secure packaging using high-quality materials to prevent damage during transportation. Products are delivered via reliable shipping services, with tracking available. Options include wooden or carton boxes based on customer preference and destination requirements.
Product Advantages
- Compact size for space-saving setups
- Cost-effective solution for small operations
- User-friendly design with straightforward controls
- High-quality finishes consistent with industry standards
- Environmental compliance with minimal VOC emissions
Product FAQ
Can this equipment be used in a small workshop?
Absolutely, our factory small scale powder coating equipment is designed to fit in small spaces while providing professional-grade results. It's perfect for workshops with limited room.
What kind of surfaces can this equipment coat?
The equipment is versatile and can coat a variety of metal surfaces such as steel, aluminum, and other conductive materials.
Is the setup process complicated?
Not at all. The equipment comes with a comprehensive setup guide and our team offers support to ensure smooth installation and operation.
How often should I perform maintenance?
Regular maintenance is recommended every 6 months. Basic cleaning and inspection can keep the equipment in optimal condition.
What if a part breaks during the warranty period?
If a malfunction occurs within the warranty period, our factory will replace the faulty parts at no additional cost, minimizing downtime.
Does the equipment support color changes?
Yes, it is designed for fast and easy color changeovers, ideal for projects requiring multiple colors or finishes.
Do I need special training to operate the machinery?
While prior experience is beneficial, our equipment is user-friendly. We also provide video tutorials and online support to help you get started.
Can the equipment handle large batch production?
This equipment excels in small-scale operations. For larger batch production, multiple units may be used or consider our larger systems.
What safety measures are included?
The equipment includes several safety features, such as automatic shutdown and overload protection, ensuring safe operation.
Is this equipment environmentally friendly?
Yes, our factory's small scale powder coating equipment is eco-friendly, with minimal emissions and energy-efficient operation.
Product Hot Topics
Why Choose Factory Small Scale Powder Coating Equipment?
Choosing our factory small scale powder coating equipment means opting for a solution that offers precision, consistency, and environmental benefits. Unlike traditional painting, this equipment significantly cuts down on VOC emissions, making it a more sustainable option. Its compact design is suitable for smaller spaces, allowing a wide range of businesses to achieve professional-grade finishes without the need for large-scale industrial setups. This makes it perfect for startups or hobbyists who are entering the market while maintaining quality and control over their production. The versatility of the equipment is remarkable, accommodating various applications from automotive parts to small furniture components. As industry demands for sustainability and quality increase, our powder coating equipment emerges as a powerful contender.
How Does the Equipment Contribute to Environmental Preservation?
Our factory small scale powder coating equipment is designed with environmental preservation in mind. The powder coating process itself eliminates the need for solvents, which means no volatile organic compounds are released into the atmosphere, a significant advantage over traditional liquid coatings. This process also allows for the recycling of overspray powder, minimizing waste. This supports an eco-friendly manufacturing cycle, crucial in today’s environmentally conscious markets. By choosing this equipment, businesses not only adhere to global environmental regulations but also promote sustainability, improving their brand image and appeal to eco-minded customers.
Steps to Achieve a Flawless Finish
Achieving a flawless finish with our factory small scale powder coating equipment begins with proper surface preparation. It's essential to clean and prep the items thoroughly to ensure good adhesion. Adjusting the settings on the electrostatic spray gun according to the material being coated is also critical. Uniform application in a controlled environment, such as a powder coating booth, can significantly enhance the final product's appearance. Consistent curing at the right temperatures in the curing oven seals the deal, ensuring durability and a smooth finish. Regular practice and maintenance of the equipment enhance skills and ensure consistent, high-quality results.
Tackling Common Powder Coating Challenges
While powder coating is a highly efficient process, it comes with its share of challenges. Factors like uneven surfaces, poor adhesion, or contamination can affect the finish. Our factory small scale powder coating equipment is designed to mitigate these issues through superior technology and design. Ensuring a clean working environment, using the correct settings on the spray gun, and conducting regular maintenance can prevent most common issues. For specific challenges, our technical support team is ready to assist, providing detailed guidance and solutions to optimize performance and ensure customer satisfaction.
Integrating Small Scale Powder Coating in Business Operations
The integration of small scale powder coating equipment into business operations offers considerable flexibility and new opportunities for product enhancement. Businesses can capitalize on this by providing limited edition or customized pieces, which can distinguish them in a competitive market. Its compact size allows easy setup and relocation if needed, making it adaptable to changing business needs. As demand for customized, high-quality metal finishes grows, integrating this equipment can lead to increased customer satisfaction and business growth.
Powder Coating: Long-term Cost Benefits
Investing in factory small scale powder coating equipment provides long-term cost benefits. The initial investment is relatively low compared to large-scale systems, offering a faster return on investment for small to medium businesses. Powder coating's durability reduces the need for frequent reapplications, saving on labor and materials. Additionally, the ability to recycle overspray powder translates to material cost savings over time. This makes powder coating an economically sound choice for businesses aiming to reduce costs while maintaining high-quality outputs.
Expanding Business Horizons with Powder Coating
Utilizing our factory small scale powder coating equipment can open new doors for business expansion. It allows businesses to diversify their offerings, enabling them to explore new markets and customer bases. The precision and quality achievable attract sectors like automotive, home appliances, and custom manufacturing. By tapping into these markets, businesses can increase their customer base and revenue streams. Additionally, it positions them as leaders in innovation and quality, providing an edge over competitors.
The Role of Training in Enhancing Output Quality
Proper training is vital in harnessing the full capabilities of factory small scale powder coating equipment. Training ensures operators can achieve optimal results, maintaining equipment and handling different materials efficiently. A trained workforce can also identify potential issues early, reducing downtime and maintaining production quality. Our comprehensive video and online support facilitate ongoing learning and adaptation to new techniques, ensuring operators remain at the forefront of powder coating technology and practices.
Maximizing Efficiency with the Right Setup
Setting up our factory small scale powder coating equipment correctly is critical for maximizing operational efficiency. This includes arranging the workspace to minimize movement and ensure smooth workflow between cleaning, coating, and curing processes. Correct setup reduces manual handling, speeds up production, and minimizes errors. Organizing equipment layout and ensuring accessibility to tools and spare parts further enhances efficiency, helping businesses meet production targets more effectively.
Customer Support: Pillar of Our Service Commitment
Our commitment to customer satisfaction through robust after-sales support distinguishes us in the market. We provide comprehensive support, including video tutorials, online consultations, and spare parts, ensuring that our customers can rely on us long after the initial purchase. Our approach ensures that businesses can address any challenges promptly, minimizing disruptions and maintaining productivity. Our dedication to customer service strengthens relationships and builds trust, encouraging repeat business and positive referrals.
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