Our factory produces a high-quality electrostatic coating machine with a fluidized hopper, designed for efficient powder handling in diverse industrial settings.
Product Main Parameters
| Parameter | Specification |
|---|---|
| Voltage | 110V/220V |
| Input Power | 80W |
| Max Output Current | 100μA |
| Output Power Voltage | 0-100kV |
| Input Air Pressure | 0.3-0.6MPa |
| Output Air Pressure | 0-0.5MPa |
| Powder Consumption | Max 500g/min |
| Gun Weight | 480g |
| Gun Cable Length | 5m |
Common Product Specifications
| Feature | Description |
|---|---|
| Control Unit | 1 Set |
| Manual Powder Gun | 1 With Gun Cable |
| Powder Pump | Included |
| Fluidized Powder Tank | 5L |
| Oil-Water Separator | 1 Included |
| Pressure Regulating Valve | 1 Included |
| Accessories | Hoses, Air Tubes, Grounding Line |
Product Manufacturing Process
The manufacturing process of our coating machines is systematically designed to ensure precision and reliability. The assembly begins with the integration of the control unit and fluidized hopper, followed by the careful assembly of the electrostatic gun and its components. Each component is meticulously checked for quality before being assembled into the final product. CNC machining is employed for critical parts to ensure high precision and consistency. Once assembled, each machine undergoes rigorous testing under various operational conditions to ensure optimal performance and compliance with CE, SGS, and ISO9001 standards. The process highlights the factory's commitment to quality assurance and technological advancement, leveraging both domestic expertise and international technology to achieve superior products.
Product Application Scenarios
Our electrostatic coating machines with fluidized hoppers find extensive application in multiple industries. In the automotive sector, they provide consistent powder coating on diverse parts, enhancing durability and aesthetics. The equipment is also pivotal in the appliance industry, where uniform coatings are essential for both protection and visual appeal. In the construction sector, fluidized hoppers facilitate efficient coatings on metallic structures and frameworks. The machines are also used in the aerospace and marine industries, offering corrosion-resistant coatings crucial for operational longevity. This broad applicability underscores the versatility and robustness of our factory's electrostatic coating solutions, fostering efficient operations and superior end-product quality across various scenarios.
Product After-Sales Service
We offer a comprehensive 12-month warranty on our electrostatic coating machines. During this period, customers receive free spare parts for any defective components, along with online technical support. Our commitment to customer satisfaction extends beyond the warranty, providing ongoing maintenance and troubleshooting services to ensure optimal machine performance.
Product Transportation
All machines are securely packaged in either durable carton boxes or wooden crates to prevent damage during transit. Shipping is arranged via reliable logistics partners, ensuring timely delivery to destinations worldwide within 5-7 days after payment confirmation.
Product Advantages
- Efficient Powder Handling: The fluidized hopper design ensures smooth powder flow, reducing clogging issues.
- Energy Efficient: Low-power consumption in fluidizing air pressure systems.
- Durable Construction: Built to last with high-quality materials from our factory.
- User-Friendly: Easy to operate, suitable for both beginners and professionals.
- Versatile Applications: Suitable for various industries including automotive, construction, and more.
Product FAQ
- What materials can be coated using this machine?
The machine accommodates a variety of metallic and plastic powders, making it suitable for numerous industrial applications.
- How does the fluidized hopper improve powder coating?
The fluidized hopper ensures consistent powder flow, minimizing issues such as bridging and segregation that can affect coating quality.
- Can the machine be used in different voltage settings?
Yes, our machines are designed to operate on both 110V and 220V, providing flexibility for different operational environments.
- What kind of maintenance does the machine require?
Regular cleaning of the fluidized hopper and air filters ensures optimal performance. We provide detailed maintenance guidelines with each unit.
- How long is the warranty period?
The product comes with a 12-month warranty covering all manufacturing defects and includes free spare parts for issues related to the factory settings.
- Is there any online support available?
Yes, our factory provides online support to assist with installation, operation, and troubleshooting procedures.
- How are the machines shipped from the factory?
Machines are securely packaged and shipped via reliable logistics partners, ensuring safe and timely delivery to your location.
- What certifications does the product have?
The product is certified with CE, SGS, and ISO9001 standards, attesting to its quality and compliance with international norms.
- Can I visit the factory before purchasing?
Yes, factory visits are welcomed. We also provide virtual tours via videos and photos for your convenience.
- Does the fluidized hopper require special air pressure settings?
The hopper operates optimally within a 0.3-0.6MPa air pressure range, which our factory settings are calibrated for.
Product Hot Topics
- The Importance of Fluidized Hoppers in Modern Factories
Fluidized hoppers have revolutionized the powder handling process in factories, offering efficiency and consistency in material flow that traditional systems lack. By ensuring that powders behave like fluids, these systems reduce common issues such as clogging and segregation, leading to improved operational performance. In the competitive landscape of manufacturing, the ability to maintain a steady flow of materials is crucial, and fluidized hoppers provide this capability. They are particularly valuable in industries where precision and efficiency are non-negotiable, such as pharmaceuticals and automotive manufacturing. The factory integration of fluidized hopper systems not only enhances performance but also represents a commitment to adopting cutting-edge technology to ensure product quality and operational excellence.
- Future Trends in Electrostatic Coating Technologies
The evolution of electrostatic coating technologies is likely to focus on enhancing efficiency and reducing energy consumption. Factories today demand faster, more reliable coating solutions, and future advancements are expected to address these needs. The incorporation of smart technology, such as IoT connectivity, into electrostatic coating machines will allow real-time monitoring and adjustments, optimizing performance. Additionally, the development of eco-friendly coatings and efficient recuperation systems will be essential to meeting environmental regulations. With ongoing improvements in fluidized hopper technology, manufacturers are poised to deliver highly consistent and durable coatings while minimizing waste. These innovations point toward a future where factories can achieve even greater productivity and sustainability in their operations.
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